{"id":9328,"date":"2017-06-08T04:13:02","date_gmt":"2017-06-08T04:13:02","guid":{"rendered":"http:\/\/mazdaman.x10host.com\/sm353001\/"},"modified":"2017-06-08T04:13:02","modified_gmt":"2017-06-08T04:13:02","slug":"sm353001","status":"publish","type":"page","link":"https:\/\/chroot-me.in\/16ND\/sm353001\/","title":{"rendered":"REAR BRAKE (DISC) INSPECTION"},"content":{"rendered":"<div class=\"node node SERVICE_MANUALS\">\n    <\/p>\n<div class=\"textleft\">\n<div class=\"attr CONTENT c2\">\n<div class=\"content\">\n          <link rel=\"stylesheet\" type=\"text\/css\" href=\"style.css\" media=\"screen\"><a class=\"prevPage\" href=\"SM353000\">&lt; Previous<\/a> <a class=\"nextPage\" href=\"SM353002\">Next &gt;<\/a><\/p>\n<h2>2016 &#8211; MX-5 &#8211; Brakes<\/h2>\n<p><a name=\"id041100800400\" id=\"id041100800400\"><\/a><\/p>\n<h3>REAR BRAKE (DISC) INSPECTION<\/h3>\n<p><a name=\"id04110080040001\" id=\"id04110080040001\"><\/a><\/p>\n<h4>Brake Judder Repair Hints<\/h4>\n<p><a name=\"id04110080040002\" id=\"id04110080040002\"><\/a><\/p>\n<h5>Description<\/h5>\n<p>            1. Brake judder concern has the following 3 characteristics:<br \/>\n          <a name=\"id04110080040003\" id=\"id04110080040003\"><\/a><\/p>\n<h5>Steering wheel vibration<\/h5>\n<p>            1. The steering wheel vibrates in the rotation direction. This characteristic is most noticeable when applying brakes at a vehicle speed of <b>100\u2014140 km\/h {62.2\u201486.9 mph}<\/b>.<br \/>\n          <a name=\"id04110080040004\" id=\"id04110080040004\"><\/a><\/p>\n<h5>Floor vibration<\/h5>\n<p>            1. When applying the brakes, the vehicle body shakes back and forth. The seriousness of the shaking is not influenced by vehicle speed.<br \/>\n          <a name=\"id04110080040005\" id=\"id04110080040005\"><\/a><\/p>\n<h5>Brake pedal vibration<\/h5>\n<p>            1. When applying the brakes, a pulsating force tries to push the brake pad back. The pulsation is transmitted to the brake pedal.<\/p>\n<p>            2. The following are the main possible causes of brake judder:<br \/>\n          <a name=\"id04110080040006\" id=\"id04110080040006\"><\/a><\/p>\n<h5>Due to an excessive runout (side-to-side wobble) of the disc plate, the thickness of the disc plate is uneven.<\/h5>\n<p>            1. If the runout is <b>more than 0.1 mm {0.004 in}<\/b> at the position <b>10 mm {0.39 in}<\/b> from the disc plate edge, uneven wear occurs on the disc plate because the pad contacts the plate unevenly.<\/p>\n<p>            2. If the runout is <b>less than 0.1 mm {0.004 in}<\/b>, uneven wear does not occur.<br \/>\n          <a name=\"id04110080040007\" id=\"id04110080040007\"><\/a><\/p>\n<h5>The disc plate is deformed by heat.<\/h5>\n<p>            1. Repeated panic braking may raise the temperature in some portions of the disc plate by <b>approx. 1,000 \u00b0C {1,832 \u00b0F}<\/b>. This results in a deformed disc plate.<br \/>\n          <a name=\"id04110080040008\" id=\"id04110080040008\"><\/a><\/p>\n<h5>Thickness and friction coefficient of the disc plate change due to corrosion.<\/h5>\n<p>            1. If the vehicle is parked in damp conditions for a long time, corrosion occurs on the friction surface of the disc plate.<\/p>\n<p>            2. The thickness of the corrosion is uneven and it sometimes appears like a wave pattern, which changes the friction coefficient and causes a reaction force.<br \/>\n          <a name=\"id04110080040009\" id=\"id04110080040009\"><\/a><\/p>\n<h5>Inspection and repair procedure<\/h5>\n<p align=\"center\"><a href=\"\/16ND\/wp-content\/uploads\/2017\/05\/AC5WZW00000186.GIF\"><img decoding=\"async\" align=\"absmiddle\" border=\"0\" src=\"\/16ND\/wp-content\/uploads\/2017\/05\/AC5WZW00000186.GIF\"><\/a><\/p>\n<p><a name=\"id04110080040010\" id=\"id04110080040010\"><\/a><\/p>\n<h5>Lateral runout inspection<\/h5>\n<p>            1. Remove the rear brake caliper component installation bolts from the hub support. (See <a href=\"SM353002\">REAR BRAKE (DISC) REMOVAL\/INSTALLATION<\/a>.)<\/p>\n<p>            2. Remove the rear brake caliper component and suspend it out of the way using a cable.<\/p>\n<p align=\"center\"><a href=\"\/16ND\/wp-content\/uploads\/2017\/05\/AMXUUW00005052.GIF\"><img decoding=\"async\" align=\"absmiddle\" border=\"0\" src=\"\/16ND\/wp-content\/uploads\/2017\/05\/AMXUUW00005052.GIF\"><\/a><\/p>\n<p>            3. Set the dial gauge on the inner side <b>10 mm {0.39 in}<\/b> from the outer edge using a magnetic base and dial gauge.<\/p>\n<p align=\"center\"><a href=\"\/16ND\/wp-content\/uploads\/2017\/05\/AMXUUW00005053.GIF\"><img decoding=\"async\" align=\"absmiddle\" border=\"0\" src=\"\/16ND\/wp-content\/uploads\/2017\/05\/AMXUUW00005053.GIF\"><\/a><\/p>\n<p>            4. Rotate the disc plate one time and measure the runout.<\/p>\n<ul>\n                <b>Rear disc plate runout limit<\/b><\/p>\n<li>\n<p>0.5 mm {0.02 in}<\/p>\n<\/li>\n<\/ul>\n<p>          <a name=\"id04110080040011\" id=\"id04110080040011\"><\/a><\/p>\n<h5>Thickness variation inspection<\/h5>\n<p>            1. Clean the disc plate-to-pad friction surface using a brake cleaner.<\/p>\n<p>            2. Measure the points indicated in the illustration using a caliper (micrometer).<\/p>\n<p align=\"center\"><a href=\"\/16ND\/wp-content\/uploads\/2017\/05\/AMXUUW00005054.GIF\"><img decoding=\"async\" align=\"absmiddle\" border=\"0\" src=\"\/16ND\/wp-content\/uploads\/2017\/05\/AMXUUW00005054.GIF\"><\/a><\/p>\n<p>            3. Subtract the minimum value from the maximum, and if the result is not within the specification, machine the disc plate using a lathe.<\/p>\n<ul>\n                <b>Thickness variation limit<\/b><\/p>\n<li>\n<p>0.015 mm {0.00059 in}<\/p>\n<\/li>\n<\/ul>\n<p><b><span class=\"c1\">WARNING:<\/span><\/b><\/p>\n<ul type=\"disc\">\n<li>\n<p>Do not exceed minimum disc plate thickness.<\/p>\n<\/li>\n<\/ul>\n<p>          <a name=\"id04110080040012\" id=\"id04110080040012\"><\/a><\/p>\n<h4>Disc Plate Thickness Inspection<\/h4>\n<p><b><span class=\"c1\">CAUTION:<\/span><\/b><\/p>\n<ul type=\"disc\">\n<li>\n<p>Excessive runout may result if the disc plate is removed from the vehicle then machined. Machine the disc plate while installed on the vehicle.<\/p>\n<\/li>\n<\/ul>\n<p>            1. Measure the thickness of the disc plate.<\/p>\n<ul type=\"disc\">\n<li>\n<p>If the thickness is not within the specification, replace the disc plate.<\/p>\n<\/li>\n<\/ul>\n<ul>\n                <b>Minimum rear disc plate thickness<\/b><\/p>\n<li>\n<p>7.5 mm {0.30 in}<\/p>\n<\/li>\n<\/ul>\n<ul>\n                <b>Minimum rear disc plate thickness after machining using a brake lathe on-vehicle<\/b><\/p>\n<li>\n<p>8.3 mm {0.33 in}<\/p>\n<\/li>\n<\/ul>\n<p>          <a name=\"id04110080040013\" id=\"id04110080040013\"><\/a><\/p>\n<h4>Disc Pad Thickness Inspection<\/h4>\n<p>            1. Jack up the front of the vehicle and support it with safety stands.<\/p>\n<p>            2. Remove the wheels and tires.<\/p>\n<p>            3. Verify the remaining thickness of the pads.<\/p>\n<p align=\"center\"><a href=\"\/16ND\/wp-content\/uploads\/2017\/05\/AMXUUW00005055.GIF\"><img decoding=\"async\" align=\"absmiddle\" border=\"0\" src=\"\/16ND\/wp-content\/uploads\/2017\/05\/AMXUUW00005055.GIF\"><\/a><\/p>\n<ul>\n                <b>Minimum rear disc pad thickness<\/b><\/p>\n<li>\n<p>1.5 mm {0.059 in} min.<\/p>\n<\/li>\n<\/ul>\n<p>            4. Replace the pads as a set (right and left wheels) if either one is at or less than the minimum thickness.<\/p>\n<p>          <a class=\"prevPage\" href=\"SM353000\">&lt; Previous<\/a> <a class=\"nextPage\" href=\"SM353002\">Next &gt;<\/a><\/p>\n<div align=\"right\">\n            <a href=\"\"#\">Back to Top<\/a>\n          <\/div>\n<div align=\"center\">\n            <em>\u00a9 2014 Mazda North American Operations, U.S.A.<\/em>\n          <\/div>\n<\/p><\/div>\n<\/p><\/div>\n<\/p><\/div>\n<\/p><\/div>\n","protected":false},"excerpt":{"rendered":"<p>&lt; Previous Next &gt; 2016 &#8211; MX-5 &#8211; Brakes REAR BRAKE (DISC) INSPECTION Brake Judder Repair Hints Description 1. Brake judder concern has the following 3 characteristics: Steering wheel vibration 1. The steering wheel vibrates in the rotation direction. This characteristic is most noticeable when applying brakes at a vehicle speed of 100\u2014140 km\/h {62.2\u201486.9 mph}. Floor vibration 1. When applying the brakes, the vehicle body shakes back and forth. The seriousness of the shaking [&hellip;]<\/p>\n","protected":false},"author":1,"featured_media":0,"parent":0,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"","meta":{"footnotes":""},"class_list":["post-9328","page","type-page","status-publish","hentry"],"_links":{"self":[{"href":"https:\/\/chroot-me.in\/16ND\/wp-json\/wp\/v2\/pages\/9328","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/chroot-me.in\/16ND\/wp-json\/wp\/v2\/pages"}],"about":[{"href":"https:\/\/chroot-me.in\/16ND\/wp-json\/wp\/v2\/types\/page"}],"author":[{"embeddable":true,"href":"https:\/\/chroot-me.in\/16ND\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/chroot-me.in\/16ND\/wp-json\/wp\/v2\/comments?post=9328"}],"version-history":[{"count":0,"href":"https:\/\/chroot-me.in\/16ND\/wp-json\/wp\/v2\/pages\/9328\/revisions"}],"wp:attachment":[{"href":"https:\/\/chroot-me.in\/16ND\/wp-json\/wp\/v2\/media?parent=9328"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}