{"id":9476,"date":"2017-06-11T23:58:04","date_gmt":"2017-06-11T23:58:04","guid":{"rendered":"http:\/\/mazdaman.x10host.com\/sm353149\/"},"modified":"2017-06-11T23:58:04","modified_gmt":"2017-06-11T23:58:04","slug":"sm353149","status":"publish","type":"page","link":"https:\/\/chroot-me.in\/16ND\/sm353149\/","title":{"rendered":"TRANSMISSION REMOVAL\/INSTALLATION [M66M-D]"},"content":{"rendered":"<div class=\"node node SERVICE_MANUALS\">\n    <\/p>\n<div class=\"textleft\">\n<div class=\"attr CONTENT c3\">\n<div class=\"content\">\n          <link rel=\"stylesheet\" type=\"text\/css\" href=\"style.css\" media=\"screen\"><a class=\"prevPage\" href=\"SM353148\">&lt; Previous<\/a> <a class=\"nextPage\" href=\"SM353150\">Next &gt;<\/a><\/p>\n<h2>2016 &#8211; MX-5 &#8211; Transmission\/Transaxle<\/h2>\n<p><a name=\"id0511p3246700\" id=\"id0511p3246700\"><\/a><\/p>\n<h3>TRANSMISSION REMOVAL\/INSTALLATION [M66M-D]<\/h3>\n<p><a name=\"id0511p324670001\" id=\"id0511p324670001\"><\/a><\/p>\n<h4>Removal<\/h4>\n<p>            1. Disconnect the negative battery cable. (See <a href=\"SM352783\">NEGATIVE BATTERY CABLE DISCONNECTION\/CONNECTION<\/a>.)<\/p>\n<p>            2. When disassembling\/inspecting the transmission, drain the transmission oil. (See <a href=\"SM353155\">TRANSMISSION OIL REPLACEMENT [M66M-D]<\/a>.)<\/p>\n<p>            3. Remove the parts on the cabin side.<\/p>\n<p>              a. Remove the shift lever knob.<\/p>\n<p align=\"center\"><a href=\"\/16ND\/wp-content\/uploads\/2017\/05\/AMXUUW00004771.GIF\"><img decoding=\"async\" align=\"absmiddle\" border=\"0\" src=\"\/16ND\/wp-content\/uploads\/2017\/05\/AMXUUW00004771.GIF\"><\/a><\/p>\n<p>              b. Remove the shift panel component. (See <a href=\"SM356197\">SHIFT PANEL REMOVAL\/INSTALLATION<\/a>.)<\/p>\n<p>              c. Remove the upper panel. (See <a href=\"SM356228\">UPPER PANEL REMOVAL\/INSTALLATION<\/a>.)<\/p>\n<p>              d. Remove the parking brake lever boot panel. (See <a href=\"SM356180\">PARKING BRAKE LEVER BOOT PANEL REMOVAL\/INSTALLATION<\/a>.)<\/p>\n<p>              e. Remove the rear console. (See <a href=\"SM356194\">REAR CONSOLE REMOVAL\/INSTALLATION<\/a>.)<\/p>\n<p>              f. Remove the nut, then remove the insulator and change insulator components (outer\/inner).<\/p>\n<p align=\"center\"><a href=\"\/16ND\/wp-content\/uploads\/2017\/05\/AMXUUW00004772.GIF\"><img decoding=\"async\" align=\"absmiddle\" border=\"0\" src=\"\/16ND\/wp-content\/uploads\/2017\/05\/AMXUUW00004772.GIF\"><\/a><\/p>\n<p>              g. Remove the bolt, then remove the shift lever component.<\/p>\n<p align=\"center\"><a href=\"\/16ND\/wp-content\/uploads\/2017\/05\/AMXUUW00004773.GIF\"><img decoding=\"async\" align=\"absmiddle\" border=\"0\" src=\"\/16ND\/wp-content\/uploads\/2017\/05\/AMXUUW00004773.GIF\"><\/a><\/p>\n<p>            4. Place a clean rag behind the engine so that the engine does not contact the rear housing when it is tilted.<\/p>\n<p align=\"center\"><a href=\"\/16ND\/wp-content\/uploads\/2017\/05\/AMXUUW00004774.GIF\"><img decoding=\"async\" align=\"absmiddle\" border=\"0\" src=\"\/16ND\/wp-content\/uploads\/2017\/05\/AMXUUW00004774.GIF\"><\/a><\/p>\n<p>            5. Remove the vehicle&#8217;s underside parts.<\/p>\n<p>              a. Remove the front crossmember under cover. (See <a href=\"SM356179\">FRONT CROSSMEMBER UNDER COVER REMOVAL\/INSTALLATION<\/a>.)<\/p>\n<p>              b. Remove the member bracket. (With member bracket)<\/p>\n<p align=\"center\"><a href=\"\/16ND\/wp-content\/uploads\/2017\/05\/AMXUUW00004775.GIF\"><img decoding=\"async\" align=\"absmiddle\" border=\"0\" src=\"\/16ND\/wp-content\/uploads\/2017\/05\/AMXUUW00004775.GIF\"><\/a><\/p>\n<p>              c. Remove the tunnel member.<\/p>\n<p align=\"center\"><a href=\"\/16ND\/wp-content\/uploads\/2017\/05\/AMXUUW00004776.GIF\"><img decoding=\"async\" align=\"absmiddle\" border=\"0\" src=\"\/16ND\/wp-content\/uploads\/2017\/05\/AMXUUW00004776.GIF\"><\/a><\/p>\n<p>              d. Remove the starter. (See <a href=\"SM352792\">STARTER REMOVAL\/INSTALLATION [SKYACTIV-G 2.0]<\/a>.)<\/p>\n<p>              e. Remove the catalytic converter (TWC). (See <a href=\"SM352752\">EXHAUST SYSTEM REMOVAL\/INSTALLATION [SKYACTIV-G 2.0]<\/a>.)<\/p>\n<p>              f. Remove the exhaust manifold. (See <a href=\"SM352752\">EXHAUST SYSTEM REMOVAL\/INSTALLATION [SKYACTIV-G 2.0]<\/a>.)<\/p>\n<p>              g. Temporarily install the engine mount. (See <a href=\"SM352752\">EXHAUST SYSTEM REMOVAL\/INSTALLATION [SKYACTIV-G 2.0]<\/a>.)<\/p>\n<p>              h. Remove the clutch release cylinder with the clutch pipe connected and set the clutch release cylinder aside. (See <a href=\"SM353138\">CLUTCH RELEASE CYLINDER REMOVAL\/INSTALLATION<\/a>.)<\/p>\n<p align=\"center\"><a href=\"\/16ND\/wp-content\/uploads\/2017\/05\/AMXUUW00004777.GIF\"><img decoding=\"async\" align=\"absmiddle\" border=\"0\" src=\"\/16ND\/wp-content\/uploads\/2017\/05\/AMXUUW00004777.GIF\"><\/a><\/p>\n<p>              i. Remove the propeller shaft. (See <a href=\"SM352908\">PROPELLER SHAFT REMOVAL\/INSTALLATION<\/a>.)<\/p>\n<p>              j. Install the SST (49 S120 440) to the main shaft.<\/p>\n<p align=\"center\"><a href=\"\/16ND\/wp-content\/uploads\/2017\/05\/AMXUUW00004778.GIF\"><img decoding=\"async\" align=\"absmiddle\" border=\"0\" src=\"\/16ND\/wp-content\/uploads\/2017\/05\/AMXUUW00004778.GIF\"><\/a><\/p>\n<p>              k. Remove the power plant frame. (See <a href=\"SM353157\">POWER PLANT FRAME REMOVAL [M66M-D]<\/a>.)<\/p>\n<p><b><span class=\"c1\">WARNING:<\/span><\/b><\/p>\n<ul type=\"disc\">\n<li>\n<p>Verify that the transmission is securely supported by a transmission jack. If the transmission falls off, it can cause serious injury or death, and damage to the vehicle.<\/p>\n<\/li>\n<\/ul>\n<p>            6. Tilt the transmission while being careful not to allow parts on the back of the engine to contact the vehicle body.<\/p>\n<p>            7. Protect the areas shown in the figure using packing tape or equivalent.<\/p>\n<p align=\"center\"><a href=\"\/16ND\/wp-content\/uploads\/2017\/05\/AMXUUW00004779.GIF\"><img decoding=\"async\" align=\"absmiddle\" border=\"0\" src=\"\/16ND\/wp-content\/uploads\/2017\/05\/AMXUUW00004779.GIF\"><\/a><\/p>\n<p>            8. Disconnect the back-up light switch connector from manual transaxle. (See <a href=\"SM353156\">BACK-UP LIGHT SWITCH REMOVAL\/INSTALLATION [M66M-D]<\/a>.)<\/p>\n<p>            9. Disconnect the neutral switch connector from the transmission. (See <a href=\"SM353151\">NEUTRAL SWITCH REMOVAL\/INSTALLATION [M66M-D]<\/a>.)<\/p>\n<p>            10. Remove the wiring harness from the transmission.<\/p>\n<p align=\"center\"><a href=\"\/16ND\/wp-content\/uploads\/2017\/05\/AMXUUW00004780.GIF\"><img decoding=\"async\" align=\"absmiddle\" border=\"0\" src=\"\/16ND\/wp-content\/uploads\/2017\/05\/AMXUUW00004780.GIF\"><\/a><\/p>\n<p>            11. Remove the transmission mounting bolts.<\/p>\n<p align=\"center\"><a href=\"\/16ND\/wp-content\/uploads\/2017\/05\/AMXUUW00004781.GIF\"><img decoding=\"async\" align=\"absmiddle\" border=\"0\" src=\"\/16ND\/wp-content\/uploads\/2017\/05\/AMXUUW00004781.GIF\"><\/a><\/p>\n<p>            12. Pull the transmission toward the vehicle rear to disengage it from the engine, and rotate the transmission to the angle (position where starter installation area does not interfere with vehicle body) shown in the figure.<\/p>\n<p align=\"center\"><a href=\"\/16ND\/wp-content\/uploads\/2017\/05\/AMXUUW00004782.GIF\"><img decoding=\"async\" align=\"absmiddle\" border=\"0\" src=\"\/16ND\/wp-content\/uploads\/2017\/05\/AMXUUW00004782.GIF\"><\/a><\/p>\n<p>            13. Remove the transmission.<br \/>\n          <a name=\"id0511p324670002\" id=\"id0511p324670002\"><\/a><\/p>\n<h4>Installation<\/h4>\n<p>            1. Remove the ground.<\/p>\n<p align=\"center\"><a href=\"\/16ND\/wp-content\/uploads\/2017\/05\/AMXUUW00004783.GIF\"><img decoding=\"async\" align=\"absmiddle\" border=\"0\" src=\"\/16ND\/wp-content\/uploads\/2017\/05\/AMXUUW00004783.GIF\"><\/a><\/p>\n<p>            2. Set the SST (49 E017 5A0) as shown in the figure.<\/p>\n<p align=\"center\"><a href=\"\/16ND\/wp-content\/uploads\/2017\/05\/AMXUUW00004784.GIF\"><img decoding=\"async\" align=\"absmiddle\" border=\"0\" src=\"\/16ND\/wp-content\/uploads\/2017\/05\/AMXUUW00004784.GIF\"><\/a><\/p>\n<p>            3. Using the SST (49 E017 5A0), lower the rear side of the engine while being careful not to allow parts on the back of the engine to contact the vehicle body.<\/p>\n<p><b><span class=\"c1\">WARNING:<\/span><\/b><\/p>\n<ul type=\"disc\">\n<li>\n<p>Verify that the transmission is securely supported by a transmission jack. If the transmission falls off, it can cause serious injury or death, and damage to the vehicle.<\/p>\n<\/li>\n<\/ul>\n<p>            4. Set the transmission on a jack and lift into place.<\/p>\n<p align=\"center\"><a href=\"\/16ND\/wp-content\/uploads\/2017\/05\/AMXUUW00004785.GIF\"><img decoding=\"async\" align=\"absmiddle\" border=\"0\" src=\"\/16ND\/wp-content\/uploads\/2017\/05\/AMXUUW00004785.GIF\"><\/a><\/p>\n<p>            5. Install the transmission to the engine, and tighten the transmission mounting bolts.<\/p>\n<p align=\"center\"><a href=\"\/16ND\/wp-content\/uploads\/2017\/05\/AMXUUW00004781.GIF\"><img decoding=\"async\" align=\"absmiddle\" border=\"0\" src=\"\/16ND\/wp-content\/uploads\/2017\/05\/AMXUUW00004781.GIF\"><\/a><\/p>\n<ul>\n                <b>Tightening torque<\/b><\/p>\n<li>\n<p>38???52 N\u00b7m {3.9???5.3 kgf\u00b7m, 29???38 ft\u00b7lbf}<\/p>\n<\/li>\n<\/ul>\n<p>            6. Install the wiring harness to the transmission.<\/p>\n<p align=\"center\"><a href=\"\/16ND\/wp-content\/uploads\/2017\/05\/AMXUUW00004786.GIF\"><img decoding=\"async\" align=\"absmiddle\" border=\"0\" src=\"\/16ND\/wp-content\/uploads\/2017\/05\/AMXUUW00004786.GIF\"><\/a><\/p>\n<p>            7. Connect the neutral switch connector. (See <a href=\"SM353151\">NEUTRAL SWITCH REMOVAL\/INSTALLATION [M66M-D]<\/a>.)<\/p>\n<p>            8. Connect the back-up light switch connector. (See <a href=\"SM353156\">BACK-UP LIGHT SWITCH REMOVAL\/INSTALLATION [M66M-D]<\/a>.)<\/p>\n<p>            9. Install the vehicle&#8217;s underside parts.<\/p>\n<p>              a. Install the power plant frame. (See <a href=\"SM353158\">POWER PLANT FRAME INSTALLATION [M66M-D]<\/a>.)<\/p>\n<p>              b. Remove the tunnel member temporarily.<\/p>\n<p align=\"center\"><a href=\"\/16ND\/wp-content\/uploads\/2017\/05\/AMXUUW00004776.GIF\"><img decoding=\"async\" align=\"absmiddle\" border=\"0\" src=\"\/16ND\/wp-content\/uploads\/2017\/05\/AMXUUW00004776.GIF\"><\/a><\/p>\n<p>              c. Install the propeller shaft. (See <a href=\"SM352908\">PROPELLER SHAFT REMOVAL\/INSTALLATION<\/a>.)<\/p>\n<p>              d. Install the clutch release cylinder to the transmission. (See <a href=\"SM353138\">CLUTCH RELEASE CYLINDER REMOVAL\/INSTALLATION<\/a>.)<\/p>\n<p>              e. Install the exhaust manifold. (See <a href=\"SM352752\">EXHAUST SYSTEM REMOVAL\/INSTALLATION [SKYACTIV-G 2.0]<\/a>.)<\/p>\n<p>              f. Install the catalytic converter (TWC). (See <a href=\"SM352752\">EXHAUST SYSTEM REMOVAL\/INSTALLATION [SKYACTIV-G 2.0]<\/a>.)<\/p>\n<p>              g. Install the starter. (See <a href=\"SM352792\">STARTER REMOVAL\/INSTALLATION [SKYACTIV-G 2.0]<\/a>.)<\/p>\n<p>              h. Install the tunnel member.<\/p>\n<p align=\"center\"><a href=\"\/16ND\/wp-content\/uploads\/2017\/05\/AMXUUW00004787.GIF\"><img decoding=\"async\" align=\"absmiddle\" border=\"0\" src=\"\/16ND\/wp-content\/uploads\/2017\/05\/AMXUUW00004787.GIF\"><\/a><\/p>\n<p>              i. Install the member bracket. (With member bracket)<\/p>\n<p align=\"center\"><a href=\"\/16ND\/wp-content\/uploads\/2017\/05\/AMXUUW00004788.GIF\"><img decoding=\"async\" align=\"absmiddle\" border=\"0\" src=\"\/16ND\/wp-content\/uploads\/2017\/05\/AMXUUW00004788.GIF\"><\/a><\/p>\n<p>              j. Install the front crossmember under cover. (See <a href=\"SM356179\">FRONT CROSSMEMBER UNDER COVER REMOVAL\/INSTALLATION<\/a>.)<\/p>\n<p>            10. Remove the SST (49 E017 5A0).<\/p>\n<p>            11. Install the ground.<\/p>\n<p align=\"center\"><a href=\"\/16ND\/wp-content\/uploads\/2017\/05\/AMXUUW00004789.GIF\"><img decoding=\"async\" align=\"absmiddle\" border=\"0\" src=\"\/16ND\/wp-content\/uploads\/2017\/05\/AMXUUW00004789.GIF\"><\/a><\/p>\n<p>            12. Install the parts on the cabin side.<\/p>\n<p><b><span class=\"c1\">NOTE:<\/span><\/b><\/p>\n<ul type=\"disc\">\n<li>\n<p>If the transmission is disassembled\/inspected, always add the specified oil.<\/p>\n<\/li>\n<\/ul>\n<p>              a. Add the specified oil to the shift control case.<\/p>\n<p align=\"center\"><a href=\"\/16ND\/wp-content\/uploads\/2017\/05\/ARDJJW00005989.GIF\"><img decoding=\"async\" align=\"absmiddle\" border=\"0\" src=\"\/16ND\/wp-content\/uploads\/2017\/05\/ARDJJW00005989.GIF\"><\/a><\/p>\n<table border=\"1\" cellpadding=\"0\" cellspacing=\"@colsep\" bordercolor=\"#CCCCCC\" frame=\"box\" rules=\"all\">\n<tbody valign=\"\" cellspacing=\"1\" rowspan=\"\">\n<tr valign=\"\" align=\"\" cellspacing=\"\" rowspan=\"\">\n<td valign=\"middle\" align=\"center\" cellspacing=\"\" rowspan=\"\" colspan=\"NaN\">\n<p>Specified shift control case oil<\/p>\n<\/td>\n<td valign=\"middle\" align=\"center\" cellspacing=\"\" rowspan=\"\" colspan=\"NaN\">\n<p>Shift control case oil amount (reference)<\/p>\n<\/td>\n<\/tr>\n<tr valign=\"\" align=\"\" cellspacing=\"\" rowspan=\"\">\n<td valign=\"middle\" align=\"center\" cellspacing=\"\" rowspan=\"\" colspan=\"NaN\">\n<p>Mazda Original Long Life Gear Oil IS<sup>*1<\/sup><\/p>\n<\/td>\n<td valign=\"middle\" align=\"center\" cellspacing=\"\" rowspan=\"\" colspan=\"NaN\">\n<p>270???310 ml {270???310 cc, 16.5???18.9 in<sup>3<\/sup>}<\/p>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<p><\/p>\n<dl>\n<dt>*1<\/dt>\n<dd class=\"c2\">Mazda Original Long Life Gear Oil IS is superior oil for optimum shift-feel. Using Mazda Original Long Life Gear Oil IS is recommended. If Mazda Original Long Life Gear Oil IS cannot be obtained, use standard oil (API Service GL-4 (SAE 75W-90)). However, shifting in very low temperatures may become difficult.<\/dd>\n<\/dl>\n<p>              b. Apply grease to the positions of the shift lever component shown in the figure.<\/p>\n<p align=\"center\"><a href=\"\/16ND\/wp-content\/uploads\/2017\/05\/AMXUUW00004790.GIF\"><img decoding=\"async\" align=\"absmiddle\" border=\"0\" src=\"\/16ND\/wp-content\/uploads\/2017\/05\/AMXUUW00004790.GIF\"><\/a><\/p>\n<p>              c. Install the shift lever component.<\/p>\n<p align=\"center\"><a href=\"\/16ND\/wp-content\/uploads\/2017\/05\/AMXUUW00004791.GIF\"><img decoding=\"async\" align=\"absmiddle\" border=\"0\" src=\"\/16ND\/wp-content\/uploads\/2017\/05\/AMXUUW00004791.GIF\"><\/a><\/p>\n<p>              d. Install the insulator, change insulator components (outer\/inner).<\/p>\n<p align=\"center\"><a href=\"\/16ND\/wp-content\/uploads\/2017\/05\/AMXUUW00004792.GIF\"><img decoding=\"async\" align=\"absmiddle\" border=\"0\" src=\"\/16ND\/wp-content\/uploads\/2017\/05\/AMXUUW00004792.GIF\"><\/a><\/p>\n<p>              e. Install the rear console.(See <a href=\"SM356194\">REAR CONSOLE REMOVAL\/INSTALLATION<\/a>.)<\/p>\n<p>              f. Install the parking brake lever boot panel. (See <a href=\"SM356180\">PARKING BRAKE LEVER BOOT PANEL REMOVAL\/INSTALLATION<\/a>.)<\/p>\n<p>              g. Install the upper panel. (See <a href=\"SM356228\">UPPER PANEL REMOVAL\/INSTALLATION<\/a>.)<\/p>\n<p>              h. Install the shift panel component. (See <a href=\"SM356197\">SHIFT PANEL REMOVAL\/INSTALLATION<\/a>.)<\/p>\n<p>              i. Install the shift lever knob.<\/p>\n<p align=\"center\"><a href=\"\/16ND\/wp-content\/uploads\/2017\/05\/AMXUUW00004793.GIF\"><img decoding=\"async\" align=\"absmiddle\" border=\"0\" src=\"\/16ND\/wp-content\/uploads\/2017\/05\/AMXUUW00004793.GIF\"><\/a><\/p>\n<p>            13. If the transmission is disassembled\/inspected, add transmission oil. (See <a href=\"SM353155\">TRANSMISSION OIL REPLACEMENT [M66M-D]<\/a>.)<\/p>\n<p>            14. Connect the negative battery cable. (See <a href=\"SM352783\">NEGATIVE BATTERY CABLE DISCONNECTION\/CONNECTION<\/a>.)<\/p>\n<p>            15. If the manual transaxle is overhauled, perform the ???INSPECTION AFTER TRANSMISSION INSTALLATION???. (See <a href=\"SM353150\">INSPECTION AFTER TRANSMISSION INSTALLATION [M66M-D]<\/a>.)<\/p>\n<p>          <a class=\"prevPage\" href=\"SM353148\">&lt; Previous<\/a> <a class=\"nextPage\" href=\"SM353150\">Next &gt;<\/a><\/p>\n<div align=\"right\">\n            <a href=\"\"#\">Back to Top<\/a>\n          <\/div>\n<div align=\"center\">\n            <em>\u00a9 2014 Mazda North American Operations, U.S.A.<\/em>\n          <\/div>\n<\/p><\/div>\n<\/p><\/div>\n<\/p><\/div>\n<\/p><\/div>\n","protected":false},"excerpt":{"rendered":"<p>&lt; Previous Next &gt; 2016 &#8211; MX-5 &#8211; Transmission\/Transaxle TRANSMISSION REMOVAL\/INSTALLATION [M66M-D] Removal 1. Disconnect the negative battery cable. (See NEGATIVE BATTERY CABLE DISCONNECTION\/CONNECTION.) 2. When disassembling\/inspecting the transmission, drain the transmission oil. (See TRANSMISSION OIL REPLACEMENT [M66M-D].) 3. Remove the parts on the cabin side. a. Remove the shift lever knob. b. Remove the shift panel component. (See SHIFT PANEL REMOVAL\/INSTALLATION.) c. Remove the upper panel. (See UPPER PANEL REMOVAL\/INSTALLATION.) d. Remove the parking [&hellip;]<\/p>\n","protected":false},"author":1,"featured_media":0,"parent":0,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"","meta":{"footnotes":""},"class_list":["post-9476","page","type-page","status-publish","hentry"],"_links":{"self":[{"href":"https:\/\/chroot-me.in\/16ND\/wp-json\/wp\/v2\/pages\/9476","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/chroot-me.in\/16ND\/wp-json\/wp\/v2\/pages"}],"about":[{"href":"https:\/\/chroot-me.in\/16ND\/wp-json\/wp\/v2\/types\/page"}],"author":[{"embeddable":true,"href":"https:\/\/chroot-me.in\/16ND\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/chroot-me.in\/16ND\/wp-json\/wp\/v2\/comments?post=9476"}],"version-history":[{"count":0,"href":"https:\/\/chroot-me.in\/16ND\/wp-json\/wp\/v2\/pages\/9476\/revisions"}],"wp:attachment":[{"href":"https:\/\/chroot-me.in\/16ND\/wp-json\/wp\/v2\/media?parent=9476"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}