OIL PAN REMOVAL/INSTALLATION [SKYACTIV-D 1.5]

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Warning

•  Hot engines and engine oil can cause severe burns. Turn off the engine and wait until it and the engine oil have cooled.

•  A vehicle that is lifted but not securely supported on safety stands is dangerous. It can slip or fall, causing death or serious injury. Never work around or under a lifted vehicle if it is not securely supported on safety stands.

•  Continuous exposure to USED engine oil has caused skin cancer in laboratory mice. Protect your skin by washing with soap and water immediately after working with engine oil.

Caution

•  When installing the oil pan, refer to the Oil Pan Installation Note and apply the silicone sealant correctly. If the silicone sealant application position is incorrect or there is any break in the application track, engine oil leakage will occur due to a poor seal.

•  Do not remove the engine oil level sensor unless it requires replacement. (With engine oil level sensor)

1.  Disconnect the negative battery cable. (with engine oil level sensor) (See NEGATIVE BATTERY CABLE DISCONNECTION/CONNECTION.)

2.  Remove the front under cover No.2. (See FRONT UNDER COVER No.2 REMOVAL/INSTALLATION.)

3.  Drain the engine oil. (See ENGINE OIL REPLACEMENT [SKYACTIV-D 1.5].)

4.  Remove the front splash shield. (RH) (See SPLASH SHIELD REMOVAL/INSTALLATION)

5.  Remove the drive belt. (See DRIVE BELT REMOVAL/INSTALLATION [SKYACTIV-D 1.5].)

6.  Remove in the order indicated in the table.

7.  Install in the reverse order of removal.

8.  Install the drive belt. (See DRIVE BELT REMOVAL/INSTALLATION [SKYACTIV-D 1.5].)

9.  Refill with the specified type and amount of the engine oil. (See ENGINE OIL REPLACEMENT [SKYACTIV-D 1.5].)

10.  Connect the negative battery cable. (with engine oil level sensor) (See NEGATIVE BATTERY CABLE DISCONNECTION/CONNECTION.)

11.  Start the engine and confirm that there is no oil leakage.

•  If there is oil leakage, repair or replace the applicable part.

12.  Inspect the oil level. (See ENGINE OIL LEVEL INSPECTION [SKYACTIV-D 1.5].)

13.  Install the front splash shield. (RH) (See SPLASH SHIELD REMOVAL/INSTALLATION.)

14.  Install the front under cover No.2. (See FRONT UNDER COVER No.2 REMOVAL/INSTALLATION.)

Without engine oil level sensor

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1	Seal plate (See Seal Plate Installation Note.)
2	Oil pan (See Oil Pan Removal Note.) (See Oil Pan Installation Note.)

With engine oil level sensor

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1	Seal plate (See Seal Plate Installation Note.)
2	Emission wiring harness connector (See Emission Wiring Harness Connector Removal Note.)
3	Oil pan (See Oil Pan Removal Note.) (See Oil Pan Installation Note.)
4	Oil level sensor
5	Short-cord (See Short-Cord Harness Connector Removal Note.)

Emission Wiring Harness Connector Removal Note

Caution

•  Cover the connector using tape to prevent engine oil from adhering to the connector terminal.

Oil Pan Removal Note

1.  Remove the oil pan using a separator tool.

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Short-Cord Harness Connector Removal Note

Caution

•  Be careful not to allow engine oil to adhere to the connector terminal.

Oil Pan Installation Note

1.  Completely clean and remove any oil, dirt, sealant or other foreign matter that may be adhering to the cylinder block and oil pan.

Caution

•  Apply the silicon sealant in a single, unbroken line around the whole perimeter.

•  To prevent silicone sealant from hardening, adhere the oil pan to the cylinder block within 10 min after silicone sealant is applied. Tighten the installation bolts completely soon after adhering.

•   Using bolts with the old silicone sealant adhering could cause cracks in the cylinder block.

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2.  Apply silicone sealant (TB1217D or equivalent) to the oil pan and the cylinder block.

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3.  Install the oil pan to the cylinder block.

Caution

•  Use new bolts because the oil pan installation bolts cannot be reused.

4.  Install the oil pan using the following procedure:

(1)  Temporarily tighten the two bolts shown in the figure.

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(2)  Tighten the bolts in the order shown in the figure.

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Tightening torque

8—11 N·m {82—112 kgf·cm, 71—97 in·lbf}

Seal Plate Installation Note

1.  Remove the seal plate and the clips using the following procedure:

(1)  Install the seal plate installation clips in the order shown in the figure.

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(2)  Install the seal plate installation clips as shown in the figure.

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