CAPACITOR (i-ELOOP) REMOVAL/INSTALLATION [i-ELOOP]

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Procedure Before i-ELOOP-Related Part Servicing

Warning

•  If the terminal of one of the i-ELOOP-related parts contacts the vehicle body with the service plug of the capacitor connected, it could cause a fire and damage to electrical parts. In addition, if the terminal contacts your body, it could cause electrocution. Disconnect the service plug of the capacitor before disconnecting the i-ELOOP-related part terminal. (See SERVICE PLUG DISCONNECTION/CONNECTION [i-ELOOP].)

―  For the i-ELOOP-related part terminals, refer to the “PROCEDURE BEFORE i-ELOOP-RELATED PART SERVICING”. (See PROCEDURE BEFORE i-ELOOP-RELATED PART SERVICING [i-ELOOP].)

Cautions On Handling Capacitor (i-ELOOP)

Caution

•  If the capacitor (i-ELOOP) is placed on its side, its function may be lost. When storing/transporting the capacitor, do not place it on its side. (Store/transport in upright position)

•  Do not use a capacitor (i-ELOOP) that has been dropped because it may not operate correctly.

•  When disposing of the capacitor (i-ELOOP), perform compulsory discharge of the capacitor before disposal. (See CAPACITOR (i-ELOOP) COMPULSORY DISCHARGE [i-ELOOP].)

Capacitor (i-ELOOP) Removal/Installation

1.  Disconnect the negative battery cable. (See NEGATIVE BATTERY CABLE DISCONNECTION/CONNECTION.)

2.  Set the front mudguard (LH) aside as shown in the figure. (See MUDGUARD REMOVAL/INSTALLATION.)

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3.  Disconnect the service plug. (See SERVICE PLUG DISCONNECTION/CONNECTION [i-ELOOP].)

4.  Remove in the order indicated in the table.

5.  Install in the reverse order of removal.

6.  When disposing of the capacitor (i-ELOOP), perform compulsory discharge of the capacitor before disposal. (See CAPACITOR (i-ELOOP) COMPULSORY DISCHARGE [i-ELOOP].)

7.  If the capacitor is replaced with a new one, charge the new capacitor. (See CAPACITOR (i-ELOOP) RECHARGING [i-ELOOP].)

SKYACTIV-G 1.3, SKYACTIV-G 1.5

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1	Discharge box cover (for fuse removal/installation only)
2	Fuse cover (for fuse removal/installation only)
3	Fuse (for fuse removal/replacement only)
4	Capacitor connector, wiring harness
5	Engine wiring harness
6	Battery cable
7	Capacitor (i-ELOOP)

SKYACTIV-D 1.5

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1	Discharge box cover (for fuse removal/installation only)
2	Fuse cover (for fuse removal/installation only)
3	Fuse (for fuse removal/replacement only)
4	Capacitor connector, wiring harness
5	Engine wiring harness (See Engine wiring harness removal note (SKYACTIV-D 1.5).)
6	Front wiring harness
7	Battery cable
8	Capacitor (i-ELOOP)

Engine wiring harness removal note (SKYACTIV-D 1.5)

1.  Remove the nuts shown in the figure and set the glow control module aside so that access to the engine wiring harness is possible.

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Capacitor Disassembly/Assembly

1.  When replacing the capacitor with a new one, remove the following parts.

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1	Bracket
2	Terminal cover
3	Bus bar (DC-DC converter) (See Bus bar (DC-DC converter) removal note.) (See Bus bar (DC-DC converter), bus bar (generator) installation note.)
4	Bus bar (generator) (See Bus bar (DC-DC converter), bus bar (generator) installation note.)
5	Front bracket

Bus bar (DC-DC converter) removal note

1.  Remove the three bolts shown in the figure.

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2.  Remove the bus bar (DC-DC converter) by pressing it in the direction of the arrow shown in the figure.

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Bus bar (DC-DC converter), bus bar (generator) installation note

1.  Insert the bus bar (generator) positioning pin and hook into the bracket.

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2.  Move the bus bar (generator) in the direction of the arrow shown in the figure so that the capacitor terminal pin is inserted into the hole of the bus bar (generator).

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3.  Align the hole of the bus bar (DC-DC converter) with the bus bar (generator) positioning pin while the bus bar (DC-DC converter) positioning hooks (2) are hooked with the bracket holes.

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4.  Tighten the bolts (2) shown in the figure.

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5.  Tighten the bolts (2) shown in the figure.

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6.  Install the terminal cover.

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