GENERATOR REMOVAL/INSTALLATION [WITHOUT i-ELOOP (SKYACTIV-G 1.3, SKYACTIV-G 1.5)]

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Warning

•  Remove and install all parts when the engine is cold, otherwise they can cause severe burns or serious injury.

•  When the battery cables are connected, touching the vehicle body with generator terminal B will generate sparks. This can cause personal injury, fire, and damage to the electrical components. Always disconnect the negative battery cable before performing the following operation.

Note

•  The i-ELOOP caution label is adhered to the position shown in the figure below on vehicles with i-ELOOP. When determining if a vehicle in for servicing is equipped with i-ELOOP, refer to the i-ELOOP section. (See GENERATOR REMOVAL/INSTALLATION [WITH i-ELOOP (SKYACTIV-G 1.3, SKYACTIV-G 1.5)].)

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1.  Disconnect the negative battery cable. (See NEGATIVE BATTERY CABLE DISCONNECTION/CONNECTION.)

2.  Remove the plug hole plate. (See PLUG HOLE PLATE REMOVAL/INSTALLATION [SKYACTIV-G 1.3, SKYACTIV-G 1.5].)

3.  Remove the generator drive belt. (See DRIVE BELT REMOVAL/INSTALLATION [SKYACTIV-G 1.3, SKYACTIV-G 1.5].)

4.  Remove the A/C compressor with the cooler hose still connected and secure it using wire or rope so that it is out of the way. (SKYACTIV-G 1.5 (with 4-2-1 exhaust system) (See A/C COMPRESSOR REMOVAL/INSTALLATION [SKYACTIV-G 1.3, SKYACTIV-G 1.5].)

5.  Remove in the order indicated in the table.

6.  Install in the reverse order of removal.

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1	Drive belt auto tensioner (See DRIVE BELT AUTO TENSIONER REMOVAL/INSTALLATION [SKYACTIV-G 1.3, SKYACTIV-G 1.5]
2	Terminal B cable
3	Generator connector
4	Generator (See Generator Removal Note.) (See Generator Installation Note.)

Generator Removal Note

1.  Disconnect the A/C compressor connector and set the wiring harness aside. (SKYACTIV-G 1.5 (with 4-1 exhaust system))

2.  Remove the generator from the upper side of the engine compartment.

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Generator Installation Note

1.  To facilitate the installation of the generator to the engine, grasp the spacer in the bolt installation hole using pliers and push it down to the nut side.

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2.  Temporarily install the generator to the engine with the bolt C.

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3.  Align the generator fixing hole with the engine side hole, then temporarily tighten the generator installation bolt B.

4.  Securely tighten the generator installation bolts in the order of B, C.