EGR COOLER REMOVAL/INSTALLATION [SKYACTIV-D 1.5]


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1.  Disconnect the negative battery cable. (See NEGATIVE BATTERY CABLE DISCONNECTION/CONNECTION.)

2.  Remove the following parts: (See INTAKE-AIR SYSTEM REMOVAL/INSTALLATION [SKYACTIV-D 1.5].)

•  Fresh-air duct
•  Air cleaner
•  Air hose
•  Air intake pipe

3.  Remove the battery and the battery tray. (See BATTERY REMOVAL/INSTALLATION [SKYACTIV-D 1.5].)

4.  Set the DC-DC converter (i-ELOOP) aside so that it does not interfere with the servicing. (With i-ELOOP) (See DC-DC CONVERTER (i-ELOOP) REMOVAL/INSTALLATION [WITH i-ELOOP (SKYACTIV-D 1.5)].)

5.  Remove the front crossmember. (See FRONT CROSSMEMBER REMOVAL/INSTALLATION [SKYACTIV-D 1.5].)

6.  Disconnect the front drive shaft from the transaxle side and set is aside so that it does not interfere with the servicing. (See FRONT DRIVE SHAFT REMOVAL/INSTALLATION.)

7.  Remove the catalytic converter (DPF). (See EXHAUST SYSTEM REMOVAL/INSTALLATION [SKYACTIV-D 1.5].)

8.  Remove in the order shown in the figure.

9.  Install in the reverse order of removal.

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1
LP-EGR flange
2
LP-EGR control valve
3
Bracket
4
Water hose
5
EGR cooler