POWER BRAKE UNIT REMOVAL/INSTALLATION [R.H.D. (SKYACTIV-G 1.3, SKYACTIV-G 1.5)]

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Caution

•  Once the brake switch clearance has automatically been adjusted, it cannot be adjusted again. Therefore, replace the switch with a new one when replacing the power brake unit or performing any procedure that changes the pedal stroke.

1.  Remove the following parts:

(1)  Windshield wiper arm and blade (See WINDSHIELD WIPER ARM AND BLADE REMOVAL/INSTALLATION.)

(2)  Cowl grille (See COWL GRILLE REMOVAL/INSTALLATION.)

(3)  Windshield wiper motor and link (See WINDSHIELD WIPER MOTOR AND LINK REMOVAL/INSTALLATION.)

(4)  Cowl panel (See COWL PANEL REMOVAL/INSTALLATION.)

(5)  Plug hole plate (See PLUG HOLE PLATE REMOVAL/INSTALLATION [SKYACTIV-G 1.3, SKYACTIV-G 1.5].)

(6)  Master cylinder (See MASTER CYLINDER REMOVAL/INSTALLATION [R.H.D.].)

2.  Detach the cooler pipe from the clip.

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3.  Remove the bracket installation nuts.

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4.  Remove the clip from the body.

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5.  Remove the wiring harness from the bracket.

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6.  Remove the bracket.

7.  Remove in the order indicated in the table.

8.  Install in the reverse order of removal.

9.  After installation, add brake fluid, bleed the air, and inspect for fluid leakage. (See BRAKE FLUID AIR BLEEDING.)

10.  Remove the brake switch. (See BRAKE PEDAL REMOVAL/INSTALLATION [R.H.D.].)

11.  Inspect the brake pedal. (See BRAKE PEDAL INSPECTION.)

12.  Install a new brake switch. (See BRAKE PEDAL REMOVAL/INSTALLATION [R.H.D.].)

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1	Vacuum hose, clamp
2	Power brake unit vacuum sensor connector (vehicles with i-stop)
3	Snap pin (See Snap Pin Installation Note.)
4	Clevis pin
5	Nut
6	Power brake unit
7	Gasket

Snap Pin Installation Note

1.  Install the snap pin as shown in the figure.

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