MASTER CYLINDER REMOVAL/INSTALLATION [L.H.D.]

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Caution

•  When removing/installing the master cylinder, be careful not to spill brake fluid on the power brake unit vacuum sensor. Otherwise, brake fluid may get on the power brake unit vacuum sensor and damage it.

1.  Remove the following parts as a single unit. (See INTAKE-AIR SYSTEM REMOVAL/INSTALLATION [SKYACTIV-G 1.3, SKYACTIV-G 1.5].) (See INTAKE-AIR SYSTEM REMOVAL/INSTALLATION [SKYACTIV-D 1.5].)

•  Fresh-air duct

•  Air hose

•  Air cleaner cover

•  Air cleaner element

•  Air cleaner case

2.  Remove the battery and battery tray. (See BATTERY REMOVAL/INSTALLATION [SKYACTIV-G 1.3, SKYACTIV-G 1.5].) (See BATTERY REMOVAL/INSTALLATION [SKYACTIV-D 1.5].)

3.  For the SKYACTIV-D 1.5 (i-ELOOP) vehicle, perform the following procedure.

(1)  Remove the DC-DC converter (i-ELOOP) installation bolt. (See DC-DC CONVERTER (i-ELOOP) REMOVAL/INSTALLATION [WITH i-ELOOP (SKYACTIV-D 1.5)].)

(2)  Disconnect the DC-DC converter (i-ELOOP) connector. (See DC-DC CONVERTER (i-ELOOP) REMOVAL/INSTALLATION [WITH i-ELOOP (SKYACTIV-D 1.5)].)

(3)  Set the DC-DC converter (i-ELOOP) out of the way.

4.  Remove in the order indicated in the table.

5.  Install in the reverse order of removal.

6.  After installation, add brake fluid, bleed the air, and inspect for fluid leakage. (See BRAKE FLUID AIR BLEEDING.)

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1	Brake fluid level sensor connector
2	Clutch reserve hose (MTX) (See Clutch Reserve Hose Removal Note (MTX).) (See Clutch Reserve Hose Installation Note (MTX).)
3	Brake pipe
4	Nut
5	Hose holder
6	Wiring harness
7	Bracket
8	Master cylinder

Clutch Reserve Hose Removal Note (MTX)

1.  Disconnect the clutch reserve hose in the order shown in the figure.

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Clutch Reserve Hose Installation Note (MTX)

1.  Insert the clutch reserve hose into the master cylinder.

2.  Pull the clutch reserve hose to verify that it does not come off, and reinsert it completely.